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Hydraulic decoiler and stacker
Material coil
Spare parts
Shutter door roll forming machine
1. Specification
| No. | Item | Description |
| 1 | Coil | Width:125-130mm |
| 2 | Forming Speed | 6-10m/min |
| 3 | Roller stations | 15 stations |
| 4 | Material of Roller | Bearing steel, plate hard |
| 5 | Material of Main Shaft | 45# steel finishing machining and then slack |
| 6 | Material of Shaft | 40mm 45# steel forged |
| 7 | Power installation | 3kw motor 1 set, 250 model speed reducer 1 set |
| 8 | Driving method | Gear&chain transmission |
| 9 | Feeding equipment | Vertical type decoiler 1 set |
| 10 | Electric Control System | PLC automatic control system |
| 11 | Cutting system | Pneumatic automatic cutting machine 1 set |
| 12 | Material of Cutter | Gcr12 |
| 13 | Dimension | 3800*600*1000 |
| 14 | Material Thickness | 0.8-1.2mm |
| 15 | Power Supply | 380V 60HZ 3 phases |
| 16 | Cutting Accuracy | ±2mm |
2. Equipment arrangement drawing
3. Supply range
| No | Item | Qty | Remark |
| 1 | Sheet forming machine | 1 | |
| 2 | Manual output table | 2 | 3 meters per each |
| 3 | Hydraulic station | 1 | |
| 4 | Electric cabinet | 1 | |
| 5 | Operation manual | 2 | In English |
| 6 | Spare parts | 1 set |
4. Structure introduction
(1) Manual uncoiler
It is used to support the steel coil and realize the uncoiling by means of rotatory movement. The steel coil is uncoiled manually. The capacity of this uncoiler is 1.5 ton.
(2) Feeding
Receiving the raw material (steel sheet), it guarantees the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation for knowing the function of locate angle iron.
(3) Machine material
In order to get high quality product, our machine adopts welded steel frame structure, AC frequency conversion motor reducer drive, chain transmission, roller surfaces polishing, hard plating, heat treatment and chrome coating.
Roller chrome coated thickness: 0.05 mm
Roller material: Forging Steel 45# heat treatment, coated
(4) Shearing mechanism
It adopts hydraulic station and automatic cut to length system to realize the stably cutting of certain length of products. Side guide rails are ensuring the cutting balance during the cuter fall down, this mechanism is adopted to keep the burr and other edge fault away.
Material of the cutting blades: GCr12, processed by heat treatment
(5) Hydraulic system
It is derived by a Gear Pump. After filling the hydraulic oil into the hydraulic oil tank, the pump could drive the hydraulic cylinder to realize the cutting function.
The system includes a set of hydraulic tank, a set of a Gear Pump, two hydraulic pipes .and two sets of Solenoid Valves.
Power of The Pump:3kw
Hydraulic oil :40#
(6) Electrical control cabinet :
Panasonic PLC is adopted to organize all actions of the machine. The length of workpiece is adjustable according to the setting of on the PLC. Two optional control modes: automatic and manual. By automatic mode, the machine can realize fully automatic working. In order to make the machine has a long service life and easy maintenance; we only adopt globally famous electrical components. And by our special designed program, the human-computer interface is very easy to be adopted by any level of operators.
(7) Encoder :
We understand that the encoder is a very important part of the cutting to length system, so we only adopt the best quality from OMRON Japen. And we offer enough matching couplings to make the machine will never shut off due to the encoder problem.
5. Guarantee
1: Guaranteed against malfunctions due to manufacturing defects for 1.0year after date of purchase.
2: Repairs will not be performed even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
6. Commissioning:
1 technician for 7 working days from seller to buyer’s side for the instruction of installation and commissioning as well training. An English-Chinese interpreter will be send by seller in case of the buyer asks. All the expenses of them including local transportation, food, laundry and accommodation in buyer’s country and visa, international tickets will be on the buyer side. The hotel shall be equivalent or better than the level of a Chinese 3 star hotel. The buyer shall provide each person100USD per day as pocket money.
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